AAAAAAAAA
I just spent one and a half hour to drill out a lock. A customer was calling me, he lost the key for his outside door to his garage, that I rent to
him. What we are going to do about it... so I called key service they said it's going to be 250€ at least and not before tomorrow.
So I asked the customer, if he locked the door and he said yes. Alarm system armed too. It's a premium ABUS lock, cost around 200€ each, unpickable.
Okay so I went into the shop and got a fresh charged Makita cordless drill and a set of high quality HSS-G drill bits. Went in with a 5mm pilot below
the core so I can choose the perfect drill bit to take of just the edge of the core too.
That was the plan.
The 5mm went in like it's butter and I saw brass and little coils coming out. Then I went in with a 8mm bit. I counted the pins groves on another key
and so I drilled, took my time and let the bit do the work. Now...
1st pin... 2nd... 3rd... 4th....almost there, suddenly the drill yanks upward inside the hole, lodges the tip into a hollow space suddenly and snaps.
Right inside the hole, about a good inch deep into the hole. They are hardened. And the drill bit now is stuck between the core and the lock housing.
I can see, that I killed all 5 pins and the lock could rotate in theory, if there wasn't that little piece of drill bit stuck in between!!!
#####!!! On the floor, sharp metal flakes and brass, I knee around in. Customer behind me watching and hearing me cuss. My daughter counting up
hilarious ideas how to get off the door (but not the lock lol) meanwhile. Perfect mess. So the plan was, to drill below the bit so I can drive in a
screw driver and give it a nudge downwards to finally rotate the core and get in.
Around 40 minutes later, I had the drill bit out. It rotated slightly but because it ate into the material, I could not just screw it out. Remember
the ### was around an inch inside a mangled up 8mm hole. So I finally have it out, the core is in two halfes, just hanging on the back. When I stick
in the screw driver to rotate it, the gap widens and it blocks inside the housing###.
I lost my nerves and went at it with my biggest and longest 14mm titanium drill bit, flakes eject as the drill eats into the housing, rips it up (more
about that later). Core is gone and I stare at the little thing that levers on the door mechanism. But I can not rotate it. Something is off, I now
see the other core from behind. And I see that the little thing that is pushed in to engage the lever when the key is pushed in, is engaged. Somewhere
along the road I looked at ABUS lock schematics and now slowly I grasp the horror of the whole situation.
These are special locks, one feature is that it can not be actuated from the outside, when the key is slotted on the inside, side. There has to be a
mechanism to do this and I was looking at it. Tried another fifteen to twenty minutes to cheat the system and damaged in more. Suddenly a brass ring
falls into view, half mangled up by the bit. The mechanism falls apart and everything just cogs. Went in with the shop vac and a little hose fitted
with tape to extract it bit by bit. I don't know what I did but suddenly I could engage the ring and it did not even take 180° to actuate the lever
to retract and give the door free.
Guess where the key was?
Stuck inside the lock, on the inside. DUH. I just did not try it because it's a knob and not a handle and forgot it has knobs to turn.
Why did it open without rotating the key fully?
Because it was not locked, a turn of the knob would have been enough.
ARRRRG and I waisted one and a half hour, killed a drill bit, dulled a few and destroyed a 200€-ish lock. I could facepalm myself into infinity, my
daughter just laughed. And I laughed at her when she suggested if we already tried opening it.
rant over.
the ### it is.
I forgot!!! Now, I want to wrap it up and remove the lock. There is a screw for that. SCREW it. The drill bit snapped because it hit that screw. That
won't turn because the windings are damaged. That took pliers in hopes it would not break. But I got that out. Okay so to remove the lock, one key
needs to be inside. I mangled up the outside, the casing broke and bend outward. So the lock would not fit through the hole in the door back out. The
key needs to be in, remember? And it needs to be turned a bit. Because of that, I could not just push the lock outward, I had to pull it to myself.
And of course that blocked too!!!!
Hit it with the pliers and scratched my door doing that. Got it out finally. It'S sitting here on the table. ABUS I hate you for making such a good
product. How's that for a difference in customer feedback?
edit on 9.5.2022 by TDDAgain because: 2nd typo