I've never heard of this before did a quick google search and its awesome. I have no music ability but have tried and tried. Now I think I might give this a whirl. Please post some pics after you get it made would love to see it!

My brother would love one of these. He just got a banjo and has been talking about getting a dulcimer for a while.

A bit of an update on the progress.

Yesterday I purchased a 4 foot long oak board that was 3/4 inch thick by 7 3/8 inches wide for about $13. Yes, quite the oddball board. I cut it to an overall length of 3 feet with the intent of making the body roughly 12 inches by roughly 1 1/2 inches thick and roughly 7 1/4 wide by gluing the 1 foot section to the back of the body. As opposed to standard guitar construction the head, neck and top of the body will be one piece. Warping under string tension should not be an issue since there are only 3 strings and the overall thickness of the top and neck is 3/4''. With the pieces cut and the body being more or less oar shaped, the long process of sanding began on benchtop belt sander that uses a 4'' x 36'' belt (giving a roughly 32'' sanding area. Why do I know the exact size of the belt. A slight oops while sanding tore the belt so it was a trip to the store to buy a new one. Which came in a 2 pack for $10 and my uncle gave me $5 to split the cost since he will have a fresh belt and a used belt in about the same shape as the one that was on there. After replacing the belt and lots more sanding until a "rough done". From there I began routing out the back piece of the body and found I had nothing but a Dremel and rounded bit.


Today, I finished routing with the Dremel. To me it looks like I took it to an angry beaver and let him work it over. A trip to Radio Shack for a Piezo Transducer, a 1/4'' jack and a second trip to buy project box to house the jack. Why would I mount the jack externally you ask? Because the housing for the jack was wider than expected and was a bit short on the mounting. In order to protect the casing and have room for additional sanding adjustments for the outer edge of the body after gluing the two pieces together, I left a 1/2'' to the outer wall all the way around. Essentially, I would had to glued the pieces together or clamped them with enough tension to have possibly marred the surface to drill the hole for the plug, chiseled out a notch for the housing of the jack itself on both the top and bottom and then prayed that could line up the notches when gluing the body together as well getting the jack in the hole and notches reaching through the sound hole. Total cost to make it electric is $7. The project box holding the jack will be glued to the back and two very small holes (1 for each wire) which will later be wired to the Piezo leads.

Naturally the sound hole has been cut and the two pieces forming the body were glued and clamped about 7:00pm tonight which left me with about 20 minutes to clean up and be ready to go to air for tonight's All Things Survival show.

Next will be a blended sanding of the two body halves as they were sanded separately they did not match the body shapes exactly. Which is why I left a 1/2'' interior wall to account for that. Then is the finish sanding by hand with very fine grit paper of 220 grit. Hopefully I will complete that and be ready for or begin the staining process before having to get ready for work tomorrow.

Initial thoughts and concerns for now is the action of the strings as I come down the neck and the strings rise higher due to the bridge and how well the fret calculator online will be about giving fret measurements. Of course all that will be done by pencil lines and triple checking those lines with a tuner before cutting slots for the frets. Which of course means a floating bridge. Again these are deep concerns because the entire project has been done without prints or even a napkin sketch. Which means I will be really surprised if it works at all, let alone properly.

I would have pictures of the progress but the media server is currently down for uploading. So pictures will have to happen later. So would now be the time to mention that I have not even learned to play guitar well?

Progress update:

It is currently functional. And by functional, I mean that it plays well. The frets were calculated to the right position so just tune it to an open tuning of D A D and you are golden. The tone is good, however the Piezo broke the solder on the red wire so it is accoustic only for now. Which is okay, I guess. The advantage of the top of the body left thick is that "might" add a pickup later. If I want that headache of working with a closed a sealed body with no room to really manipulate things inside.

What keeps it from being "complete" is that frets need the corners filed down. The buggers will cut you without a second thought the instant you start to become comfortable while playing around. And I feel the need to come up with a better bridge than just the little hand made wedge. Which will have the advantage of being able to hold the strings easier. Better than the finish nails as string pegs.

But for now it is more or less (less in my mind) done. Towards the end I wanted to just call it a "learning experience" due to the fret headache and just smash it and toss it to a campfire. But it worked too well to do that.

For those that are curious, there is roughly $40 in it right now as is and it has taken roughly 45 labor hours in it. Not bad for a first attempt and just making it up as I went along.

Pics will come sooner or later. I have some in progress shots on the iPod. I have to download them and then resize them in order to upload as they are too large for the new pic tool. And the MATS server died when I was going to upload earlier shots. In fact it was loam and I that noticed that MATS bit the big one within 30 minutes of each other.